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API-577 Practice Exam Questions and Answers

Welding Inspection and Metallurgy Exam

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Total Questions : 110

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Question # 1

A root opening of a groove weld is:

Options:

A.  

The surface of a joint member included in the groove.

B.  

A separation at the joint root between the work pieces.

C.  

The beveled surface of the joint members.

D.  

That portion of the groove face adjacent to the joint root.

Discussion 0
Question # 2

Which of the following has the lowest range of welding currents and electrode diameters associated with the GMAW process?

Options:

A.  

Short circuiting transfer

B.  

Pulsed droplet transfer

C.  

Globular transfer

D.  

Spray transfer

Discussion 0
Question # 3

What term is used to describe the mechanical working of metals using impact blows?

Options:

A.  

Hammering

B.  

Mechanical stress relieving

C.  

Needle gunning

D.  

Peening

Discussion 0
Question # 4

What is the purpose of a PQR?

Options:

A.  

To provide direction to the welder making production welds.

B.  

To establish the properties of the weldment.

C.  

To document that a welder has correctly followed a WPS.

D.  

To establish a welder's capability to make a quality weld.

Discussion 0
Question # 5

In alloy steel, a high hardness measurement could indicate:

Options:

A.  

A correlation to a low tensile strength.

B.  

The presence of untempered martensite.

C.  

The Brinell test device was struck too hard with the hammer.

D.  

The presence of tempered martensite.

Discussion 0
Question # 6

Exposed film that allows 1% of the incident light to pass through has a film density of:

Options:

A.  

1.0

B.  

2.0

C.  

3.0

D.  

4.0

Discussion 0
Question # 7

What is the Brinell hardness limit value for 1-1/4 Cr -1/2 Mo steel in refining service?

Options:

A.  

200

B.  

215

C.  

225

D.  

241

Discussion 0
Question # 8

A limitation of a stud arc welding (SW) process is:

Options:

A.  

Welding rates are significantly lower than those obtained with SMAW.

B.  

Process is primarily suitable for only carbon steel and low alloy steels.

C.  

Process is limited to a flat position.

D.  

Weld is not visible during the welding process.

Discussion 0
Question # 9

What is(are) the most appropriate action(s) to prepare an in-service carbon steel piping system that has been in caustic service for welding?

Options:

A.  

Neutralize and clean the surface within 6 in. (150 mm) of weld bevels

B.  

Steam out the piping system and dry

C.  

Verify with pH paper that any surface liquid is “basic"

D.  

Grind the surfaces near the bevel to remove contaminants

Discussion 0
Question # 10

Which of the following can result from residual magnetism left in a partially completed weld?

Options:

A.  

Excessive distortion

B.  

Tendency of weld pool to be sluggish

C.  

Deflection of the weld arc

D.  

Solidification cracking

Discussion 0
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